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Clymer Tohatsu 2.5-140 HP Two-Stroke Outboards (1992-2000)

Clymer Tohatsu 2.5-140 HP Two-Stroke Outboards (1992-2000)


Clymer Tohatsu 2.5-140 HP Two-Stroke Outboards (1992-2000)

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Tohatsu 2.5 - 140 HP Two-Stroke Outboards, 1992-2000
Part #: B790

344 pages

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques

CHAPTER THREE / TROUBLESHOOTING AND TESTING
Test equipment / Troubleshooting preparation / Operating requirements / Starting difficulty / Ignition system testing / Warning system / Starting system / Charging system / Fuses and wire harness / Engine speed limiting system / Trim system / Electrical testing / Engine noises / Cooling system / Gearcase

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Tune-up / Submersion / Storage

CHAPTER FIVE / SYNCHRONIZATION AND ADJUSTMENT
Fuel system / Ignition timing / Throttle linkage adjustment (all models)

CHAPTER SIX / FUEL SYSTEM
Fuel tank / Fuel filter replacement / Primer bulb / Fuel pumps / Carburetor

CHAPTER SEVEN / ELECTRICAL AND IGNITION SYSTEMS
Battery / Electric starting system / Starter motor / Charging system / Ignition system / Warning system

CHAPTER EIGHT / POWER HEAD
Flywheel / Power head / Inspection

CHAPTER NINE / GEARCASE AND MIDSECTION
Gearcase operation / Propeller removal and installation / Gearcase removal and installation / Water pump / Gearcase / Inspection

CHAPTER TEN / MANUAL REWIND STARTER
Removal, repair and installation

CHAPTER ELEVEN / POWER TRIM AND TILT REPAIR
Fluid filling / Air bleeding

INDEX

WIRING DIAGRAMS

Models covered:
1992 1993 1994 1995 1996 1997 1998 1999 2000 TOHATSU 115 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 TOHATSU 120 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 TOHATSU 140 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 TOHATSU 15 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 TOHATSU 18 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 TOHATSU 2.5 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 TOHATSU 25 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 TOHATSU 3.5 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 TOHATSU 30 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 TOHATSU 40 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 TOHATSU 5 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 TOHATSU 50 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 TOHATSU 60 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 TOHATSU 70 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 TOHATSU 8 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 TOHATSU 80 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 TOHATSU 9.8 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 TOHATSU 9.9 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 TOHATSU 90 HP

B790