Yamaha 115 - 250 HP Two-Stroke Outboard and Jet Drives, 1999-2002
Part #: B789504 pagesCHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Model identification / Engine operation / Fasteners / Shop supplies / Galvanic corrosion / Propellers / Basic tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic mechanical skillsCHAPTER TWO / TROUBLESHOOTING
Preliminary inspection / Operating requirements / Starting difficulty / Starting system / Charging system / Fuse and wire harness / Warning system / Ignition system / Fuel system (carburetor equipped models) / Fuel system (EFI and HPDI models) / Electronic control system (EFI and HPDI) / Oil injection system / Tilt and trim system / Power head / Cooling system / GearcaseCHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Maintenance / Tune-up / Engine break-inCHAPTER FOUR / TIMING, SYNCHRONIZATION AND ADJUSTMENT
Timing, synchronization and adjustment / Synch and link (80 jet, 105 jet and 115-200 hp [except EFI and HPDI models]) / Synch and link (150-250 hp [EFI and HPDI models]) / Miscellaneous adjustmentsCHAPTER FIVE / FUEL SYSTEM
Fuel system safety and general information / Fuel tanks / Primer bulb / Fuel hoses / Fuel hose connector / Fuel pumps / Fuel filters / Vapor separator tank / Silencer cover, fuel rail and injectors (EFI and HPDI models) / Throttle body / High pressure mechanical fuel pump / Carburetor and silencer cover / Reed housing/intake manifoldCHAPTER SIX / ELECTRICAL AND IGNITION SYSTEMS
Battery / Starting system components / Charging system / Ignition system / Sensors, switches and relays / Warning system componentsCHAPTER SEVEN / POWER HEAD
Power head preliminary information / Service consideration / Power head break-in / Service recommendations / Lubricants, sealants and adhesives / Sealing surfaces / Fasteners and torque / Power head removal/installation / Flywheel / Power head disassembly / Power head components cleaning and inspection / Power head assemblyCHAPTER EIGHT / GEARCASE
Gearcase operation / Propeller removal/installation / Gearcase removal/installation / Water pump / Gearcase repair / Gearcase disassembly (standard RH rotation gearcase)( / Component inspection / Gearcase assembly (standard RH rotation gearcase) / Shim selection (all models) / Counter rotation (LH) gearcases / Gearcase pressure testCHAPTER NINE / JET DRIVE
Jet drive operation / Jet drive mounting height / Jet drive repairCHAPTER TEN / POWER TILT/TRIM
Hydraulic tilt/trim system removal and installation / Tilt/trim relay replacement / Tilt/trim sender replacement / Electric tilt/trim motor removal and installation / Tilt/trim system electric motor repair / Manual release valve removal and installation / Hydraulic system filling and bleedingCHAPTER ELEVEN / MIDSECTION
MidsectionCHAPTER TWELVE / OIL INJECTION SYSTEM
Oil injection system operation / Oil injection systemCHAPTER THIRTEEN / REMOTE CONTROL
Remote controlINDEXCOLOR WIRING DIAGRAMS Models covered:
1999 2000 2001 2002 105 JET
1999 2000 2001 2002 115 HP
1999 2000 2001 2002 130 HP
1999 2000 2001 2002 150 HP
1999 2000 2001 2002 175 HP
1999 2000 2001 2002 200 HP (2.6L and 3.1L)
1999 2000 2001 2002 225 HP (3.1L and 3.3L)
1999 2000 2001 2002 250 HP (3.1L and 3.3L)
1999 2000 2001 2002 80 JET
We are pleased to announce our new shipping promotions below. These rates apply to your entire order*!
||6 to 10 Business Days
||1-6 Business Days
|3 Day Shipping
||3 Business Days
|2 Day Shipping
||2 Business Days
|1 Day Shipping
||1 Business Day
*These offers apply to in-stock orders to the lower 48 states only. We cannot include shipments to Alaska, Hawaii, Puerto Rico or any other US Territory. Please call or email us for rates to these locations. Oversized packages are also excluded for 3, 2, and next day shipping. Items that are shipped freight are also excluded. Because we have many different warehouses around the United States we reserve the right to choose the carrier. Signature service can be requested for $3 extra.
We speak French, German, and Italian!
Please use the shipping calculator for an accurate shipping quote.
We ship via DHL International and USPS. Shipping insurance is optional but recommended and costs $5 for all international orders. Items that can fit in a flat rate envelope are shipped via flat rate service. Please keep in mind that USPS Flat Rate Priority Mail does not include detailed tracking and is not covered by insurance to certain countries. For a list of these countries please email us.
International order processing takes approx. 3-5 business days.
Many countries impose their own customs, duties, tariffs, taxes, etc... on items imported from the USA. We do not cover those costs.
The shipping transit times are approx. as follow:
|DHL International Economy:
||5-7 business days (trackable)
|USPS Express (EMS) Mail:
||1-2 weeks (trackable)
|USPS Global Priority Mail:
||2-3 weeks, (trackable)
|USPS Flat Rate Priority Mail:
||4-5 weeks (not trackable)