Volvo Penta Stern Drives, 2001-2004
Part #: B775
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
CHAPTER FOUR / LAY-UP, WINTERIZING AND FITTING OUT
CHAPTER FIVE / ADJUSTMENTS
Carburetor / Ignition timing / Shift cable and linkage / Throttle cable / Trim position sender and trim limit control module / Specifications
CHAPTER SIX / ENGINE
Removal installation / Engine alignment / Rocker arm cover / Valve adjustment / Placing the No. 1 piston at TDC / Lifter cover / Camshaft lobe lift measurement / Cylinder head / Rocker arm and pushrod / Flywheel housing / Drive coupler / Drive plate / Flywheel / Flywheel pilot bearing / Output drive shaft, seals and bearings / Oil pan pump / Harmonic balancer / Timing gear/chain cover / Timing chain and sprockets / Balance shaft / Camshaft and lifters / Piston and connecting rod / Rear main seal and rear main seal carrier / Crankshaft / Break-in procedure / Specifications
CHAPTER SEVEN / FUEL SYSTEMS
Fuel system service / Mechanical fuel pump / Low-pressure electric fuel pump / Carburetor / Electronic fuel injection (EFI) / Intake manifold / Specifications
CHAPTER EIGHT / COOLING AND EXHAUST SYSTEMS
Thermostat / Recirculation pump / Seawater pump / Oil and power steering fluid cooler / Exhaust elbow / Exhaust bellow and flapper valve / Exhaust tube and flapper valve / Exhaust manifold / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Alternator / Starter motor and solenoid / Starter relay / Fuel pump relay / EFI system relay / Ignition system / Oil pressure sender / Oil pressure switch / Engine temperature sender / Engine temperature sensor / Engine overheat switch / Exhaust overheat switch / Intake air temperature sensor IAT / Throttle position sensor TPS / Idle air control motor IAC / Knock sensor / Knock sensor module / Engine control unit ECU / Warning horn replacement / Specifications
CHAPTER TEN / DRIVE UNIT
Drive unit service precautions / Drive unit identification / Drive unit operation / Drive unit gear ratio / High altitude operation / Outdrive service precautions / Sacrificial anodes / Shifting and propeller rotation / Propeller / Drive unit removal and installation / Upper drive shaft housing / Universal joint / Shift housing service / Pressure and vacuum test / Specifications
CHAPTER ELEVEN / INTERMEDIATE HOUSING AND TRANSOM SHIELD/BRACKET
Intermediate housing operation and inspection / Intermediate housing and suspension fork / Transom shield and mounting collar / Transom bracket / Specifications
CHAPTER TWELVE / POWER TRIM SYSTEM
Trim relay / Trim switch fuse / Trim limit control module / Trim motor / Trim pump / Fluid reservoir / Fluid screen / Hydraulic pump / Relief valve / Trim cylinder / Trim hose / Trim position sender / Filling and bleeding the trim system / Specifications
CHAPTER THIRTEEN / STEERING SYSTEM
Safety precautions / Mechanical (manual) steering system / Power steering system / Specifications
COLOR WIRING DIAGRAMS
2001 2002 2003 2004 VOLVO PENTA 30GS, 3.0 L in-line 4-cyl (135 HP)
2001 2002 2003 2004 VOLVO PENTA 43GI, 4.3 L V-6 (180 HP)
2001 2002 2003 2004 VOLVO PENTA 43GL, 4.3 L V-6 (160 HP)
2001 2002 2003 2004 VOLVO PENTA 43GXI, 4.3 L V-6 (210 HP)
2001 2002 2003 2004 VOLVO PENTA 50GI, 5.0 L V-8 (250 HP)
2001 2002 2003 2004 VOLVO PENTA 50GL, 5.0 L V-8 (220 HP)
2001 2002 2003 2004 VOLVO PENTA 50GXI, 5.0 L V-8 (270 HP)
2001 2002 2003 2004 VOLVO PENTA 57GS, 5.7 L V-8 (225 HP)
2001 2002 2003 2004 VOLVO PENTA 57GS, 5.7 L V-8 (250 HP)
2001 2002 2003 2004 VOLVO PENTA 57GSI, 5.7 L V-8 (280 HP)
2001 2002 2003 2004 VOLVO PENTA 57GXI, 5.7 L V-8 (320 HP)
2001 2002 2003 2004 VOLVO PENTA 81GI, 8.1 L V-8 (375 HP)
2001 2002 2003 2004 VOLVO PENTA 81GXI, 8.1 L V-8 (420 HP)
2001 2002 2003 2004 VOLVO PENTA DPX375, 8.1 L V-8 (375 HP)
2001 2002 2003 2004 VOLVO PENTA DPX420, 8.1 L V-8 (420 HP)
We are pleased to announce our new shipping promotions below. These rates apply to your entire order*!
|Free shipping||FREE!||6 to 10 Business Days|
|Ground Shipping||$5.95||1-6 Business Days|
|3 Day Shipping||$9.95||3 Business Days|
|2 Day Shipping||$18.95||2 Business Days|
|1 Day Shipping||$28.95||1 Business Day|
*These offers apply to in-stock orders to the lower 48 states only. We cannot include shipments to Alaska, Hawaii, Puerto Rico or any other US Territory. Please call or email us for rates to these locations. Oversized packages are also excluded for 3, 2, and next day shipping. Items that are shipped freight are also excluded. Because we have many different warehouses around the United States we reserve the right to choose the carrier. Signature service can be requested for $3 extra.
We speak French, German, and Italian!
Please use the shipping calculator for an accurate shipping quote.
We ship via DHL International and USPS. Shipping insurance is optional but recommended and costs $5 for all international orders. Items that can fit in a flat rate envelope are shipped via flat rate service. Please keep in mind that USPS Flat Rate Priority Mail does not include detailed tracking and is not covered by insurance to certain countries. For a list of these countries please email us.
International order processing takes approx. 3-5 business days.
Many countries impose their own customs, duties, tariffs, taxes, etc... on items imported from the USA. We do not cover those costs.
The shipping transit times are approx. as follow:
|DHL International Economy:||5-7 business days (trackable)|
|USPS Express (EMS) Mail:||1-2 weeks (trackable)|
|USPS Global Priority Mail:||2-3 weeks, (trackable)|
|USPS Flat Rate Priority Mail:||4-5 weeks (not trackable)|