Evinrude/Johnson 5-70 HP Four-Stroke Outboards, 1995-2001
Part #: B753496 pages CHAPTER ONE / GENERAL INFORMATION
Serial number and model identification / Engine operation / Fasteners / Shop supplies / Galvanic corrosion / Propellers / Basic tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic mechanical skillsCHAPTER TWO / TROUBLESHOOTING
Test wheels (propellers) / EPA compliance / Safety precautions / Preliminary troubleshooting / Testing and repairing electrical components / Starting difficulty / Fuel system / Electric starting system / Charging system / Ignition system / Warning systems / Fuses / Wire harness / Power head / Cooling system / Gearcase / Trim system / Electronic fuel injectionCHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Before and after each use / Lubrication service / Power head maintenance / Midsection maintenance / Gearcase maintenance / Storage (preparation and re-commissioning) / Clearing a submerged rotor / Tune-upCHAPTER FOUR / SYNCRHONIZATION AND ADJUSTMENT
Valve adjustment / Remote throttle linkage and cable adjustment / Tiller control adjustments / Steering friction adjustment / Carburetor idle mixture screw adjustment / Idle speed adjustment / Trim tabCHAPTER FIVE / CARBURETED FUEL SYSTEM
Fuel system service precautions / Fuel filter / Fuel hoses, fittings and connectors / Fuel tanks / Fuel pump / Carburetor / Fuel primer solenoidCHAPTER SIX / FUEL INJECTION SYSTEM
Fuel system service precautions / Fuel system pressurization / Fuel filters / Fuel hoses, fittings and connectors / Fuel tank / Low pressure fuel pump / Vapor separator tank / Silencer cover / Throttle body / Intake manifold / High pressure fuel pump / Fuel pressure fuel pump / Fuel pressure regulator / Fuel rail and injectors / Electronic engine controls, sensors and switchesCHAPTER SEVEN / ELECTRICAL AND IGNITION SYSTEMS
Battery / Starting system / Charging system / Ignition system / Warning systemCHAPTER EIGHT / POWER HEAD
Flywheel / Power head / Cylinder head / Cylinder block component removal / Cylinder block disassembly / Cylinder block cleaning / Cylinder block inspection and measurement / Cylinder block assembly / Break-in procedureCHAPTER NINE / GEARCASE
Propeller / Gearcase removal and installation / Water pump / Gearcase overhaul / Gearcase component cleaning and inspection / Gearcase shim selection (40-70 hp models) / Gearcase shim adjustments (40-70 hp models) CHAPTER TEN / MANUAL STARTER
Manual (rope) starterCHAPTER ELEVEN / HYDRAULIC TRIM AND MIDSECTION
Trim system / Midsection (5-15 hp models) / Midsection (40-70 hp models) CHAPTER TWELVE / REMOTE CONTROLS
Control cable rigging / Remote controlsINDEXCOLOR WIRING DIAGRAMS Models covered:
1995 1996 1997 1998 1999 2000 2001 EVINRUDE/JOHNSON 15 HP
1999 2000 2001 EVINRUDE/JOHNSON 40 HP
1997 1998 1999 2000 2001 EVINRUDE/JOHNSON 5 HP
1999 2000 2001 EVINRUDE/JOHNSON 50 HP
1997 1998 1999 2000 2001 EVINRUDE/JOHNSON 6 HP
1999 2000 2001 EVINRUDE/JOHNSON 70 HP
1995 1996 1997 1998 1999 2000 2001 EVINRUDE/JOHNSON 8 HP
1997 1998 EVINRUDE/JOHNSON 9.9 HP - 211CC
1995 1996 1997 1998 1999 2000 2001 EVINRUDE/JOHNSON 9.9 HP - 305CC
We are pleased to announce our new shipping promotions below. These rates apply to your entire order*!
||6 to 10 Business Days
||1-6 Business Days
|3 Day Shipping
||3 Business Days
|2 Day Shipping
||2 Business Days
|1 Day Shipping
||1 Business Day
*These offers apply to in-stock orders to the lower 48 states only. We cannot include shipments to Alaska, Hawaii, Puerto Rico or any other US Territory. Please call or email us for rates to these locations. Oversized packages are also excluded for 3, 2, and next day shipping. Items that are shipped freight are also excluded. Because we have many different warehouses around the United States we reserve the right to choose the carrier. Signature service can be requested for $3 extra.
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We ship via DHL International and USPS. Shipping insurance is optional but recommended and costs $5 for all international orders. Items that can fit in a flat rate envelope are shipped via flat rate service. Please keep in mind that USPS Flat Rate Priority Mail does not include detailed tracking and is not covered by insurance to certain countries. For a list of these countries please email us.
International order processing takes approx. 3-5 business days.
Many countries impose their own customs, duties, tariffs, taxes, etc... on items imported from the USA. We do not cover those costs.
The shipping transit times are approx. as follow:
|DHL International Economy:
||5-7 business days (trackable)
|USPS Express (EMS) Mail:
||1-2 weeks (trackable)
|USPS Global Priority Mail:
||2-3 weeks, (trackable)
|USPS Flat Rate Priority Mail:
||4-5 weeks (not trackable)