Mercury/Mariner 75 - 225 HP 4-Stroke Outboards, 2001-2003
Part # :B712
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Service hints / Engine operation / Outboard engine identification / Fasteners / Lubricants / RTV gasket sealant / Anaerobic sealant / Threadlocking compound / Galvanic corrosion / Propellers / Basic hand tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic mechanical skills / Specifications
CHAPTER TWO / TROUBLESHOOTING
Electrical components / Preliminary inspection / Starting difficulty / Electric starting system / Fuel system / Ignition system / Warning system / Charging system / Power head / Cooling system / Gearcase / Trim/tilt system / Electronic fuel injection (EFI) system / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Before each use / After each use / Routine maintenance / Fuel requirements / Lubricants / Power head maintenance / Gearcase maintenance / Midsection maintenance / Tune up / Storage preparation and recommissioning / Submersion / Corrosion prevention / Specifications
CHAPTER FOUR / SYNCHRONIZATION AND ADJUSTMENTS
Pilot screw adjustment (75-90 hp models) / Linkage, throttle position sensor, carburetor synchronization and idle speed adjustments / Ignition timing check / Throttle cable adjustment / Shift cable adjustment / Valve adjustment / Trim tab adjustment / Trim position sender adjustment / Specifications
CHAPTER FIVE / FUEL SYSTEM
Fuel system service / Fuel tank / Fuel hose / Fuel filter / Primer bulb / Mechanical fuel pump / Silencer cover / Intake manifold / Dashpot / Electrothermal valve / Carburetor / Throttle body / Vapor separator tank / Secondary vapor separator tank / Low-pressure electric fuel pump / Fuel pump relay / Fuel pump driver / Fuel cooler / Fuel pressure regulator / Fuel rail and injectors / Idle air control motor / Air temperature sensor / Air pressure sensor / Throttle position sensor / Specifications
CHAPTER SIX / ELECTRICAL AND IGNITION SYSTEMS
Electrical components / Battery / Charging system / Starting system / Ignition system / Specifications
CHAPTER SEVEN / POWER HEAD
Flywheel/cover / Timing belt and tensioner / Crankshaft pulley / Valve cover / Camshaft, timing chain and camshaft pulley / Cylinder head removal and installation / Water pressure relief valve / Thermostat / Exhaust/water jacket cover / Cylinder head / Power head / Oil pump / Crankshaft pulley / Power head / Cylinder block components / Bearing selection / Engine break-in procedures / Specifications
CHAPTER EIGHT / GEARCASE
Gearcase operation / Gearcase service precautions / Propeller / Gearcase / Water pump / Water pump component / Gearcase / Specifications
CHAPTER NINE / POWER TRIM AND TILT
Trim/tilt relay / Trim position sender / Trim switch / Manual relief valve / Power trim / Electric trim motor / Trim system / Trim and tilt system fluid / Specifications
CHAPTER TEN / MIDSECTION
Lower motor mount / Tilt tube / Clamp bracket / Tilt lock lever / Oil pump / Upper motor mount / Swivel tube / Swivel housing / Power head adapter / Exhaust silencer / Exhaust tube / Oil pressure relief valve / Oil pan and oil pickup tube / Drive shaft housing / Specifications
CHAPTER ELEVEN / REMOTE CONTROL
Cable removal and installation / Remote control disassembly and assembly
COLOR WIRING DIAGRAMS
2001 2002 2003 MERCURY/MARINER 115 HP
2001 2002 2003 MERCURY/MARINER 225 HP
2001 2002 2003 MERCURY/MARINER 75 HP
2001 2002 2003 MERCURY/MARINER 90 HP
We are pleased to announce our new shipping promotions below. These rates apply to your entire order*!
|Free shipping||FREE!||6 to 10 Business Days|
|Ground Shipping||$5.95||1-6 Business Days|
|3 Day Shipping||$9.95||3 Business Days|
|2 Day Shipping||$18.95||2 Business Days|
|1 Day Shipping||$28.95||1 Business Day|
*These offers apply to in-stock orders to the lower 48 states only. We cannot include shipments to Alaska, Hawaii, Puerto Rico or any other US Territory. Please call or email us for rates to these locations. Oversized packages are also excluded for 3, 2, and next day shipping. Items that are shipped freight are also excluded. Because we have many different warehouses around the United States we reserve the right to choose the carrier. Signature service can be requested for $3 extra.
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Please use the shipping calculator for an accurate shipping quote.
We ship via DHL International and USPS. Shipping insurance is optional but recommended and costs $5 for all international orders. Items that can fit in a flat rate envelope are shipped via flat rate service. Please keep in mind that USPS Flat Rate Priority Mail does not include detailed tracking and is not covered by insurance to certain countries. For a list of these countries please email us.
International order processing takes approx. 3-5 business days.
Many countries impose their own customs, duties, tariffs, taxes, etc... on items imported from the USA. We do not cover those costs.
The shipping transit times are approx. as follow:
|DHL International Economy:||5-7 business days (trackable)|
|USPS Express (EMS) Mail:||1-2 weeks (trackable)|
|USPS Global Priority Mail:||2-3 weeks, (trackable)|
|USPS Flat Rate Priority Mail:||4-5 weeks (not trackable)|